U of Washington: Fast, Cheap method to make supercapacitor electrodes for EV’s and High-Powered Lasers


UW SuperCap id47473

Supercapacitors are an aptly named type of device that can store and deliver energy faster than conventional batteries. They are in high demand for applications including electric cars, wireless telecommunications and high-powered lasers.

But to realize these applications, supercapacitors need better electrodes, which connect the supercapacitor to the devices that depend on their energy. These electrodes need to be both quicker and cheaper to make on a large scale and also able to charge and discharge their electrical load faster. A team of engineers at the University of Washington thinks they’ve come up with a process for manufacturing supercapacitor electrode materials that will meet these stringent industrial and usage demands.
The researchers, led by UW assistant professor of materials science and engineering Peter Pauzauskie, published a paper on July 17 in the journal Nature Microsystems and Nanoengineering (“Rapid synthesis of transition metal dichalcogenide–carbon aerogel composites for supercapacitor electrodes”) describing their supercapacitor electrode and the fast, inexpensive way they made it.
Their novel method starts with carbon-rich materials that have been dried into a low-density matrix called an aerogel. This aerogel on its own can act as a crude electrode, but Pauzauskie’s team more than doubled its capacitance, which is its ability to store electric charge.
These inexpensive starting materials, coupled with a streamlined synthesis process, minimize two common barriers to industrial application: cost and speed.
“In industrial applications, time is money,” said Pauzauskie. “We can make the starting materials for these electrodes in hours, rather than weeks. And that can significantly drive down the synthesis cost for making high-performance supercapacitor electrodes.”
A coin-cell battery
Full x-ray reconstruction of a coin cell supercapacitor.
Effective supercapacitor electrodes are synthesized from carbon-rich materials that also have a high surface area. The latter requirement is critical because of the unique way supercapacitors store electric charge. While a conventional battery stores electric charges via the chemical reactions occurring within it, a supercapacitor instead stores and separates positive and negative charges directly on its surface.
“Supercapacitors can act much faster than batteries because they are not limited by the speed of the reaction or byproducts that can form,” said co-lead author Matthew Lim, a UW doctoral student in the Department of Materials Science & Engineering. “Supercapacitors can charge and discharge very quickly, which is why they’re great at delivering these ‘pulses’ of power.”
“They have great applications in settings where a battery on its own is too slow,” said fellow lead author Matthew Crane, a doctoral student in the UW Department of Chemical Engineering. “In moments where a battery is too slow to meet energy demands, a supercapacitor with a high surface area electrode could ‘kick’ in quickly and make up for the energy deficit.”
To get the high surface area for an efficient electrode, the team used aerogels. These are wet, gel-like substances that have gone through a special treatment of drying and heating to replace their liquid components with air or another gas. These methods preserve the gel’s 3-D structure, giving it a high surface area and extremely low density. It’s like removing all the water out of Jell-O with no shrinking.
“One gram of aerogel contains about as much surface area as one football field,” said Pauzauskie.
Crane made aerogels from a gel-like polymer, a material with repeating structural units, created from formaldehyde and other carbon-based molecules. This ensured that their device, like today’s supercapacitor electrodes, would consist of carbon-rich materials.
Previously, Lim demonstrated that adding graphene — which is a sheet of carbon just one atom thick — to the gel imbued the resulting aerogel with supercapacitor properties. But, Lim and Crane needed to improve the aerogel’s performance, and make the synthesis process cheaper and easier.
In Lim’s previous experiments, adding graphene hadn’t improved the aerogel’s capacitance. So they instead loaded aerogels with thin sheets of either molybdenum disulfide or tungsten disulfide. Both chemicals are used widely today in industrial lubricants.
The researchers treated both materials with high-frequency sound waves to break them up into thin sheets and incorporated them into the carbon-rich gel matrix. They could synthesize a fully-loaded wet gel in less than two hours, while other methods would take many days. After obtaining the dried, low-density aerogel, they combined it with adhesives and another carbon-rich material to create an industrial “dough,” which Lim could simply roll out to sheets just a few thousandths of an inch thick. They cut half-inch discs from the dough and assembled them into simple coin cell battery casings to test the material’s effectiveness as a supercapacitor electrode.
A coin-cell battery
Slice from x-ray computed tomography image of a supercapacitor coin cell assembled with the electrode materials. The thin layers — just below the coin cell lid — are layers of electrode materials and a separator. (Image: William Kuykendall)
Not only were their electrodes fast, simple and easy to synthesize, but they also sported a capacitance at least 127 percent greater than the carbon-rich aerogel alone.
Lim and Crane expect that aerogels loaded with even thinner sheets of molybdenum disulfide or tungsten disulfide — theirs were about 10 to 100 atoms thick — would show an even better performance. But first, they wanted to show that loaded aerogels would be faster and cheaper to synthesize, a necessary step for industrial production. The fine-tuning comes next.
The team believes that these efforts can help advance science even outside the realm of supercapacitor electrodes. Their aerogel-suspended molybdenum disulfide might remain sufficiently stable to catalyze hydrogen production. And their method to trap materials quickly in aerogels could be applied to high capacitance batteries or catalysis.
Source: By James Urton, University of Washington

 

Volvo goes ALL EV/ Hybrid by 2019 ~ Is it a BIG Deal? + Video NextGen ‘Battery Pack’ that could propel Tesla ‘S’ 2X farther at 1/2 the Cost


Still from animation - Mild hybrid, 48 volts

Original Report from IDTechEX

Volvo Cars has been in the news recently in relation to their announcement this Wednesday on their decision to leave the internal combustion engine only based automotive industry.   The Chinese-European company announced that from 2019 all their vehicles will be either pure electric or hybrid electric. In this way it has been argued the company is making a bold move towards electrification of vehicles. Volvo to capture potential market in China The company will launch a pure electric car in 2019 and that is a great move indeed, considering that the company has been owned by Chinese vehicle manufacturer Geely since 2010.

The Chinese electric vehicle market has been booming in the last years reaching a sales level of 350,000 plug-in EVs (pure electric and plug-in hybrid electric cars) in 2016. The Chinese plug-in EV market grew 300% from 2014 to 2015 but cooled down to 69% growth in 2016 vs 2015, still pushing a triple digit growth in pure electric cars. The Chinese government has announced that in 2017 sales will reach 800,000 NEV  (new energy vehicles including passenger and bus, both pure electric and hybrid electric).   IDTechEx believes that China will not make it to that level, but will definitely push the figures close to that mark.

We think that the global plug-in electric vehicle market will surpass 1 million sales per year for the first time at the end of 2017.   Until recently this market has been mostly dominated by Chinese manufacturers, being BYD the best seller of electric cars in the country with 100,000 plug-in EVs sold in 2016. Tesla polemically could not penetrate the market but in 2016 sold around 11,000 units.  

Whilst the owner of Volvo Cars, Geely, is active in China selling around 17,000 pure electric cars per year, it might be that Volvo has now realized that they can leverage on their brand in the Chinese premium market to catch the huge growth opportunity in China and need to participate as soon as possible.   More information on market forecasts can be found in IDTechEx Research’s report Electric Vehicles 2017-2037: Forecasts, Analysis and Opportunities.

Volvo 4 Sedan volvo-40-series-concepts-16-1080x720

Is Volvo Cars’ move a revolutionary one? Not really, as technically speaking the company is not entirely making a bold movement to only 100% “strong” hybrid electric and pure electric vehicles.   This is because the company will launch in 2019 a “mild” hybrid electric vehicles, this is also known in the industry as 48V hybrid electric platform. This is a stepping stone between traditional internal combustion engine companies and “strong” hybrid electric vehicles such as the Toyota Prius.

The 48V platform is being adopted by many automotive manufacturers, not only Volvo. OEMs like Continental developed this platform to provide a “bridge technology”  towards full EVs for automotive manufacturers, providing 6 to 20 kW electric assistance. By comparison, a full hybrid system typically offers 20-40-kW and a plug-in hybrid, 50-90 kW.   Volvo had already launched the first diesel plug-in hybrid in 2012 and the company will launch a new plug-in hybrid platform in 2018 in addition to the launch of the 2019 pure electric vehicle platform.   Going only pure electric and plug-in hybrid electric would be really revolutionary.   See IDTechEx Research’s report Mild Hybrid 48V Vehicles 2017-2027 for more information on 48V platforms.

Tesla Model 3hqdefaultAdditional Information: The Tesla Model ‘S’

The Tesla Model S is a full-sized all-electric five-door, luxury liftback, produced by Tesla, Inc., and introduced on 22 June 2012.[14] It scored a perfect 5.0 NHTSA automobile safety rating.[15] The EPA official rangefor the 2017 Model S 100D,[16] which is equipped with a 100 kWh(360 MJbattery pack, is 335 miles (539 km), higher than any other electric car.[17] The EPA rated the 2017 90D Model S’s energy consumption at 200.9 watt-hours per kilometer (32.33 kWh/100 mi or 20.09 kWh/100 km) for a combined fuel economy of 104 miles per gallon gasoline equivalent (2.26 L/100 km or 125 mpg‑imp).[18] In 2016, Tesla updated the design of the Model S to closely match that of the Model X. As of July 2017, the following versions are available: 75, 75D, 90D, 100D and P100D.[19]

 

Tesla Battery Pack 2014-08-19-19.10.42-1280

 

For more specific details on the updated Tesla Battery Pack go here:

Teardown of new 100 kWh Tesla battery pack reveals new cooling system and 102 kWh capacity

 

 

 

Volvo 3 Truck imagesA radical move would be to drop diesel engines On-road diesel vehicles produce approximately 20% of global anthropogenic emissions of nitrogen oxides (NOx), which are key PM and ozone precursors.   Diesel emission pollutions has been confirmed as a major source of premature mortality. A recent study published in Nature  by the Environmental Health Analytics LLC and the International Council on Clean Transportation both based in Washington, USA found that whilst regulated NOx emission limits in leading markets have been progressively tightened, current diesel vehicles emit far more NOx under real-world operating conditions than during laboratory certification testing. The authors show that across 11 markets, representing approximately 80% of global diesel vehicle sales, nearly one-third of on-road heavy-duty diesel vehicle emissions and over half of on-road light-duty diesel vehicle emissions are in excess of certification limits.   These emissions were associated with about 38,000 premature deaths globally in 2015.

The authors conclude that more stringent standards are required in order to avoid 174,000 premature deaths globally in 2040.   Diesel cars account for over 50 percent of all new registrations in Europe, making the region by far the world’s biggest diesel market. Volvo Cars, sells 90 percent of its XC 90 off roaders in Europe with diesel engines.   “From today’s perspective, we will not develop any more new generation diesel engines,” said Volvo’s CEO Hakan Samuelsson told German’s Frankfurter Allgemeine Zeitung in an interview .   Samuelsson declared  that Volvo Cars aims to sell 1 million “electrified” cars by 2025, nevertheless he refused to be drawn on when Volvo Cars will sell its last diesel powered vehicle.

Goldman Sachs believes  a regulatory crackdown could add 300 euros ($325) per engine to diesel costs that are already some 1,300 euros above their petrol-powered equivalents, as carmakers race to bring real NOx emissions closer to their much lower test-bench scores. Scandinavia’s vision of a CO2-free economy Volvo’s decision should also be placed in a wider context regarding the transition to an environmentally sustainable economy.

Scandinavia’s paper industry has made great strides towards marketing itself as green and eco-aware in the last decades, so much so that countries like Norway have tripled the amount of standing wood in forests compared to 100 years ago. Energy supply is also an overarching theme, with each one of the four Scandinavian countries producing more than 39% of their electricity with renewables (Finland 39%, Sweden and Denmark 56%, Norway 98%). Finally, strong public incentives have made it possible for electric vehicles to become a mainstream market in Norway, where in 2016, one in four cars sold was a plug-in electric, either pure or hybrid.   It is then of no surprise that the first battery Gigafactory announcement in Europe came from a Swedish company called Northvolt (previously SGF Energy).

The Li-ion factory will open in 4 steps, with each one adding 8 GWh of production capacity. This gives a projected final output of 32 GWh, but if higher energy cathodes are developed, 40-50 GWh capacity can be envisioned. A site has not yet been identified, but the choice has been narrowed down to 6-7 locations, all of them in the Scandinavian region. The main reasons to establish a Gigafactory there boil down to the low electricity prices (hydroelectric energy), presence of relevant mining sites, and the presence of local know-how from the pulp & paper industry.   After a long search for a European champion in the EV market, it finally seems that Sweden has accepted to take the lead, and compete with giants like BYD and rising stars like Tesla. This could be the wake-up call for many other European car makers, which have been rather bearish towards EV acceptance despite many bold announcements.   To learn more about IDTechEx’s view on electric vehicles, and our projections up to 2037, please check our master report on the subject http://www.IDTechEx.com/ev .

Top image source: Volvo Cars Learn more at the next leading event on the topic: Business and Technology Insight Forum. Korea 2017 on 19 – 21 Sep 2017 in Seoul, Korea hosted by IDTechEx.

More Information on ‘NextGen Magnum SuperCap-Battery Pack’ that could propel a Tesla Model ‘S’ 90% farther (almost double) and cost 1/2 (one-half) as much: Video

 

Volvo Places ‘BIG Bet’ on the Electric Vehicle (EV) Market (w/video Tenka Magnum ‘Battery Pack’)


Volvo EC rd1707_volvo

One of the most well-known car companies in the world is placing a big bet on the future of alternative energy.

Volvo announced on Wednesday it would produce every car model with an electric motor starting in 2019.

This move marks the first time a traditional automaker has decided to phase out the use of traditional combustion engines in their vehicles.

Volvo’s portfolio will be comprised of a mix of electrified and hybrid cars across a variety of model ranges.

The company plans on launching the first five fully electric models between 2019 and 2021, which will be supplemented by a mix of petrol and diesel plug in hybrid and mild hybrid 48 volt options on all models, according to the announcement.

Volvo’s goal is to sell an approximate 1 million electrified cars by 2025.

Combustion engines will still be part of Volvo’s cars for 2018, but this decision signifies a real shift in auto manufacturers’ interest in electric and hybrid vehicles as they contend with factors like stricter emissions regulations.

“This is about the customer,” said Håkan Samuelsson, president and chief executive of Volvo, in a statement. “People increasingly demand electrified cars and we want to respond to our customers’ current and future needs. You can now pick and choose whichever electrified Volvo you wish.”

Specific details regarding the models of the electric powered vehicles will be provided at a later date.

Tenka Power Max SuperCap Battery Pack for 18650 and 21700 Markets

Published on Apr 26, 2017

Super Capacitor Assisted Silicon Nanowire Batteries for EV and Small Form Factor Markets. A New Class of Battery /Energy Storage Materials is being developed to support the High Energy – High Capacity – High Performance High Cycle Battery Markets.

“Ultrathin Asymmetric Porous-Nickel Graphene-Based
Supercapacitor with High Energy Density and Silicon Nanowire,”

A New Generation Battery that is:

 Energy Dense
 High Specific Power
 Simple Manfacturing Process
 Low Manufacturing Cost
 Rapid Charge/ Re-Charge
 Flexible Form Factor
 Long Warranty Life
 Non-Toxic
 Highly Scalable

Key Markets & Commercial Applications

 EV, (18650 & 21700); Drone and Marine Batteries
 Wearable Electronics and The Internet of Things
 Estimated $112B Market by 2025

Large Emissions from the Electric Car (EV) Battery Makers – Tesla an ‘Eco-Villain’?


EV Battery Villans Elfordon-Nevs-700-394-ny-teknik

Electric power: When batteries are eco-villains in the production, according to a new report. Photo: Tomas Oneborg / SvD / TT

Huge hopes tied to electric cars as the solution to automotive climate problem. But the electric car batteries are eco-villains in the production. Several tons of carbon dioxide has been placed, even before the batteries leave the factory.

IVL Swedish Environmental Research Institute was commissioned by the Swedish Transport Administration and the Swedish Energy Agency investigated lithium-ion batteries climate impact from a life cycle perspective. There are batteries designed for electric vehicles included in the study. The two authors Lisbeth Dahllöf and Mia Romare has done a meta-study that is reviewed and compiled existing studies.

The report shows that the battery manufacturing leads to high emissions. For every kilowatt hour of storage capacity in the battery generated emissions of 150 to 200 kilos of carbon dioxide already in the factory. The researchers did not study individual bilmärkens batteries, how these produced or the electricity mix they use. But if we understand the great importance of play battery take an example: Two common electric cars on the market, the Nissan Leaf and the Tesla Model S, the batteries about 30 kWh and 100 kWh.

Even when buying the car emissions have already occurred, corresponding to approximately 5.3 tons and 17.5 tons, the batteries of these sizes. The numbers can be difficult to relate to. As a comparison, a trip for one person round trip from Stockholm to New York by air causes the release of more than 600 kilograms of carbon dioxide, according to the UN organization ICAO calculation.

Another conclusion of the study is that about half the emissions arising from the production of raw materials and half the production of the battery factory. The mining accounts for only a small proportion of between 10-20 percent.

Read more: “The potential electric car the main advantage”

The calculation is based on the assumption that the electricity mix used in the battery factory consists of more than half of the fossil fuels. In Sweden, the power production is mainly of fossil-nuclear and hydropower why lower emissions had been achieved.

The study also concluded that emissions grow almost linearly with the size of the battery, even if it is pinched by the data in that field. It means that a battery of the Tesla-size contributes more than three times as much emissions as the Nissan Leaf size. It is a result that surprised Mia Romare.

– It should have been less linear as the electronics used is not increased to the same extent. But the battery cells are so sensitive as production looks today, she says.

– One conclusion is that you should not run around with unnecessarily large batteries, says Mia Romare

The authors emphasize that a large part of the study has been about finding out what data is available and find out what quality they are. They have in many cases been forced to conclude that it is difficult to compare existing studies together.

 

We’ve been frustrated, but it is also part of the result, says Lisbeth Dahllöf.

His colleague, Mats-Ola Larsson at IVL has made a calculation of how long you have to drive a petrol or diesel before it has released as much carbon dioxide as battery manufacturing has caused. The result was 2.7 years for a battery of the same size as the Nissan Leaf and 8.2 years for a battery of the Tesla-size, based on a series of assumptions (see box below).

– It’s great that companies and authorities for ambitious environmental policies and buying into climate-friendly cars. But these results show that one should consider not to choose an electric car with a bigger battery than necessary, he says, noting that politicians should also take this on in the design of instruments.

An obvious part to look at the life cycle analysis is recycling. The authors note that the characteristics of the batteries is the lack of the same, since there is no financial incentive to send batteries for recycling, as well as the volumes are still small.

Cobalt, nickel and copper are recovered but not the energy required to manufacture electrodes, says Mia Romare and points out that the point of recycling the resource rather than the reduction of carbon emissions.

Peter Kasche the report originator Energy Agency emphasizes the close of the linear relationship between the battery size and emissions is important.

– Somehow you really get to see so as to optimize the batteries. One should not run around with a lot of kilowatt hours unnecessarily. In some cases, a plug-in hybrid to be the optimum, in other cases a clean vehicle battery.

So counted IVL

Mats-Ola Larsson has made a number of assumptions in the calculation of emissions from a battery of the Nissan Leaf size and a battery of Tesla’s size takes 2.7 and 8.2 years to “run together into” a normal petrol or diesel:

The average emissions of new Swedish cars in 2016 were 126 grams of carbon dioxide per kilometer. The value has been adjusted to 130 because some of the cars that are classified as electric vehicles are plug-in hybrids, which sometimes runs on fossil fuels.

While adoption of petrol and diesel have 18 percent renewable fuels, which affect emissions.

Average Mileage per year is 1224 mil under Traffic Analysis.

New “Instantly Rechargeable” Flow Battery could Dramatically Change EV Market


IN BRIEF

Purdue researchers have developed a flow battery that would allow electric cars to be recharged instantly at stations like conventional cars are. The technology is clean, safe, and cheap.

GO WITH THE FLOW

Purdue researchers have developed technology for an “instantly rechargeable” battery that is affordable, environmentally friendly, and safe. Currently, electric vehicles need charging ports in convenient locations to be viable, but this battery technology would allow drivers of hybrid and electric vehicles to charge up much like drivers of conventional cars refill quickly and easily at gas stations.

This breakthrough would not only speed the switch to electric vehicles by making them more convenient to drive, but also reduce the amount of new supportive infrastructure needed for electric cars dramatically. 

Purdue University professors John Cushman and Eric Nauman teamed up with doctoral student Mike Mueterthies to co-found Ifbattery LLC (IF-battery) for commercializing and developing the technology.
Image Credit: John Cushman/Purdue

The new model is a flow battery, which does not require an electric charging station to be recharged. Instead, all the users have to do is replace the battery’s fluid electrolytes — rather like filling up a tank. 

This battery’s fluids from used batteries, all clean, inexpensive, and safe, could be collected and recharged at any solar, wind, or hydroelectric plant. Electric cars using this technology would arrive at the refueling station, deposit spent fluids for recharging, and “fill up” like a traditional car might.

CLEANER, FASTER BATTERY TECHNOLOGY

This flow battery system is unique because, unlike other versions of the flow battery, this one lacks the membranes which are both costly and vulnerable to fouling. 

“Membrane fouling can limit the number of recharge cycles and is a known contributor to many battery fires,” Cushman said in a press release. “Ifbattery’s components are safe enough to be stored in a family home, are stable enough to meet major production and distribution requirements, and are cost effective.”

What’s My Range? Electric Vehicles (Click to View Full Infographic)

Transitioning existing infrastructure to accommodate cars using these batteries would be far simpler than designing and building a host of new charging stations — which is Tesla’s current strategy. Existing pumps could even be used for these battery chemicals, which are very safe.

“Electric and hybrid vehicle sales are growing worldwide and the popularity of companies like Tesla is incredible, but there continues to be strong challenges for industry and consumers of electric or hybrid cars,” Cushman said in the press release. “The biggest challenge for industry is to extend the life of a battery’s charge and the infrastructure needed to actually charge the vehicle.”

When can we expect to see these batteries in use? 
The biggest hurdle isn’t the materials, which are cheap and plentiful, but person power. The researchers still need more financing to complete research and development to put the batteries into mass production.

 To overcome this problem, they’re working to publicize the innovation in the hopes of drawing interest from investors.

References: Purdue, Purdue Research Park

New Battery Could Power Electric Cars 620 Miles (@ 1,000km) on Single Charge



The average American drives about 30 miles (48 kilometers) per day, according to AAA, yet many people are still reluctant to buy electric cars that can travel three times that distance on a single charge. 

This so-called range anxiety is one reason gasoline-powered vehicles still rule the road, but a team of scientists is working to ease those fears.

Mareike Wolter, Project Manager of Mobile Energy Storage Systems at Fraunhofer-Gesellschaft in Dresden, Germany, is working with a team on a new battery that would give electric cars a range of about 620 miles (1,000 km) on a single charge.



Wolter said the project began about three years ago when researchers from Fraunhofer as well as ThyssenKrupp System Engineering and IAV Automotive Engineering started brainstorming about how they could improve the energy density of automotive lithium batteries. 



They turned to the popular all-electric car, the Tesla, as a starting point. Tesla’s latest vehicle, the Model S 100D has a 100-kilowatt-hour battery pack, which reportedly gives it a range of 335 miles (540 km). 

The pack is large, about 16 feet long, 6 feet wide and 4 inches thick. It contains more than 8,000 lithium-ion battery cells, each one individually packaged inside a cylinder housing that measures about 2 to 3 inches (6 to 7 centimeters) high and about 0.8 inches (2 cm) across.

“We thought if we could use the same space as the battery in the Tesla, but improve the energy density and finally drive 1,000 km, this would be nice,” Wolter told Live Science.

One way of doing this would be to refine the materials inside the battery so that it could store more energy, she said. But another way would be to improve the system’s design as a whole, Wolter said. 

Nearly 50 percent of each cell is devoted to components such as the housing, the anode (the battery’s negative terminal), the cathode (the battery’s positive terminal) and the electrolyte, the liquid that transports the charged particles. 

Additional space is needed inside the car to wire the battery packs to the vehicle’s electrical system.

“It’s a lot of wasted space,” Wolter said. “You have a lot of inactive components in the system, and that’s a problem from our point of view.”

The scientists decided to reimagine the entire design, they said.


An illustration that shows how the new electric battery is stacked like a ream of paper. Credit: Fraunhofer IKTS

To do so, they got rid of the housings that encase individual batteries and turned to a thin, sheet-like design instead of a cylinder. 

Their metallic sheet is coated with an energy-storage material made from powdered ceramic mixed with a polymer binder. One side serves as the cathode, and other side serves as the anode.

The researchers stacked several of these so-called bipolar electrodes one on top of the other, like sheets of paper in a ream, separating the electrodes by thin layers of electrolyte and a material that prevents electrical charges from shorting out the whole system.

The “ream” is sealed within a package measuring about 10 square feet (1square meter), and contacts on the top and bottom connect to the car’s electrical system.

The goal is to build a battery system that fits in the same space as the one used by Tesla’s vehicles or other electric vehicles, the researchers said.

“We can put more electrodes storing the energy in the same space,” Wolter said.

She added that the researchers aim to have such a system ready to test in cars by 2020.

Original article on Live Science.

MIT: Tesla Not the Only Battery Game in Town ~ Electric Cars Could Be Cheaper Than Internal Combustion by 2030


German chancellor Angela Merkel visits Accumotive’s plant in Kamenz, Germany.

Tesla gets the headlines, but big battery factories are being built all over the world, driving down prices.

Battery production is booming, and Tesla is far from the only game in town.

According to Bloomberg New Energy Finance, global battery production is forecast to more than double between now and 2021. The expansion is in turn driving prices down, good news both for the budding electric-car industry and for energy companies looking to build out grid-scale storage to back up renewable forms of energy.


While Tesla gets tons of attention for its “gigafactories”—one in Nevada that will produce batteries, and another in New York that will produce solar panels
—the fact is, the company has a lot of battery-building competition.

Exhibit A is a new battery plant in Kamenz, Germany, run by Accumotive. The half-billion-euro facility broke ground on Monday with a visit from German chancellor Angela Merkel and will supply batteries to its parent company, Daimler, which is betting heavily on the burgeoning electric-vehicle market.

But the lion’s share of growth is expected to be in Asia. BYD, Samsung, LG, and Panasonic (which has partnered with Tesla) are all among the world’s top battery producers, and nine of the world’s largest new battery factories are under construction in China (paywall), according to Benchmark Minerals.

That competition means the steady downward trend in battery prices is going to continue. On a per-kilowatt-hour basis, costs have fallen from $542 in 2012 to around $139 today, according to analysis by Benchmark.

That makes for a huge difference in the cost of an electric car, of which 40 percent is usually down to the battery itself.


Bloomberg’s analysts have already said that the 2020s could be the decade in which electric cars take off—and one even went so far as to say that by 2030, electric cars could be cheaper than those powered by internal combustion.

Those watching the industry might worry that a flood of cheap batteries could end up hurting profitability for producers, as happened in the solar-panel business.

That could happen, but India and China, two huge rising automotive markets, are bullish about using electric cars to help solve problems like traffic congestion and air pollution. So even as supply ramps up, there is likely to be plenty of demand to go around.

MIT Technology Review: M. Reilly Sr. Editor

Are Electric Vehicles Poised for Their ‘Model T’ Moment?



When automobiles first debuted in the United States, they faced a classic “chicken and egg” problem. On one hand, autos were custom-made luxury items, affordable only to a niche market of affluent individuals. 

On the other hand, there was little incentive for most people to buy automobiles in the first place, as the system of roads in America was woefully underdeveloped.

Henry Ford managed to solve the “chicken and egg” problem with the Model T, the first product of its kind to reach the mass market. But today, there’s also another auto industry visionary facing a similar challenge in the 21st century: Elon Musk and his company, Tesla.

SIMILAR TRACKS

Ford’s assembly line and uncomplicated design allowed for cheaper pricing, which helped Ford sales to take off. With many new Model Ts hitting the road, the United States government was able to generate enough revenue from gasoline taxes to enable the sustainable development of roads in the United States.

More roads meant a renewed desire for more Model Ts to populate those roads, and so on. This was the start of a trend that sees 253 million cars on American roads a century later.



COST AND INFRASTRUCTURE: DUELING PRIORITIES

Fast-forward to today, and vehicle buyers have concerns not unlike those of early automobile adopters at the turn of the 20th century. Aside from the price of purchasing a new vehicle, most prospective buyers of electric vehicles cite charging availability and maximum travelling range as their biggest challenges.


Fortunately, EV prices are already falling due to advancements in the production of one of their key components: the lithium-ion battery packs that power them.

At one point, battery packs made up one-third of the costs for a new vehicle, but battery costs have dropped precipitously since 2010. That said, automakers like Tesla will need to continue to make progress here if they hope to match the growth and saturation of their forebears at the turn of the 20th century.

CHARGING AHEAD OF DEMAND
A study by the National Science Foundation’s INSPIRE Project found that the current amount of money disbursed as tax credits to new electric vehicle buyers (currently up to $7,500 per vehicle) would have been sufficient to build 60,000 new charging points nationwide.

The growth of charging station infrastructure is already astonishing. New public outlets have been added at a 65.3% CAGR between 2011 and 2016, and further growth will open even more roads to long-distance EV travel and network effects.

According to the math of the study, new charge stations would have a bigger effect on the EV market than the tax credits, and could have increased EV sales by five times the amount.

In short, charging stations will be to Tesla what roads were to Ford: the means by which they can reach lofty new heights of market dominance. Infrastructure development may be the “push” that electric vehicles need to get them over the early adoption barrier and into the mainstream. Combined with falling costs and improved efficiency, electric vehicles could create a Ford-like transformation within the automotive industry in a very short time.

** Article by C. Matel of the Visual Capitalist 

An EV Battery That Charges Fully In 5 Minutes? Commercialization Step-Up Could Come Soon


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Electric vehicles now comprise a substantial part of the automotive market. But the fact remains that despite the increasing number of charging stations, it is still inconvenient to charge a car in comparison to getting a tank full of gas.

StoreDot, an Israeli startup, might have the solution to the woes of electric vehicle (EV) owners, with a new battery it claims can fully charge in five minutes and drive the EV 300 miles on a single charge.

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Read About the Company: Enabling the Future of Charging

The battery is made of nano-materials in a layered structure, made of special organic compounds manufactured by the company. This, the company said, is a massive improvement over traditional lithium-ion battery.

The company first demonstrated the technology at Microsoft Think Next in 2015. The company says the batteries are in the “advanced stages of development” and might be integrated into electric vehicles in the next three years. It also says that its chemical compound is not flammable and has a higher level of combustion, reducing the level of resistance in the batteries making it safe for use in cars.

The batteries won’t be too difficult to manufacture either — the company estimates that 80 percent of the manufacturing process is the same as regular lithium-ion batteries.

StoreDot specializes in battery technology. Last year, it showcased a smartphone battery capable of fully charging within 30 seconds. The EV battery is a scaled up version of this battery which has multi-function electrodes, a combination of polymer and metal oxide.

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An electric car battery that could charge in just five minutes ~ Where is the Israeli Start-Up “+StoreDot” One Year Later? +Video

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Dendrite-free lithium metal anodes using Nitrogen-doped graphene matrix – Solves Safety & Power Challenges


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Recently, Researchers in Tsinghua University have proposed a nitrogen-doped graphene matrix with densely and uniformly distributed lithiophilic functional groups for dendrite-free lithium metal anodes, appearing in the journal Angewandte Chemie International Edition.

Since lithium metal possesses an ultrahigh theoretical specific capacity (3860 mAh g-1) and the lowest negative electrochemical potential (-3.040 V vs. the standard hydrogen electrode), lithium metal has been regarded as the most promising electrode material for next-generation high-energy-density batteries. However, the application of lithium metal batteries is still not in sight. “Lithium dendrite growth has hindered the development of lithium metal anodes,” said Dr. Qiang Zhang, the corresponding author, a faculty at Department of Chemical Engineering, Tsinghua University. “Lithium dendrites that form during repeated lithium plating and stripping cycles can not only induce many ‘dead Li’ with irreversible capacity loss, but also cause internal short circuits in batteries and other hazardous issues.”

LI Dendrite separator“We found that a lithiophilic material with good metallic lithium affinity can guide the lithium metal nucleation. Therefore, designing a lithium-plating with a high surface area and lithiophilic surface makes sense for a safe and efficient ,” said Xiao-Ru Chen, an undergraduate student in Tsinghua University. “So we employed a nitrogen-doped graphene matrix with densely and uniformly distributed nitrogen containing to guide lithium metal nucleation and growth.”

“The nitrogen containing functional groups are lithiophilic sites, confirmed by our experimental and DFT calculation results. Lithium metal can plate with uniform nucleation during the charging process, followed by growth into dendrite-free morphology. While on the normal Cu foil-based anode, the nucleation sites are scattered, which may cause lithium dendrite growth more easily,” said Xiang Chen, a Ph.D. student at Tsinghua University.

With the lithiophilic nitrogen-containing functional groups, the N-doped graphene matrix can regulate the nucleation process of lithium electrodeposition. As a result, dendrite-free lithium metal deposits were obtained. Additionally, this matrix shows impressive electrochemical performance. The Coulombic efficiency of the N-doped graphene-based electrode at a current density of 1.0 mA cm-2 and a cycle capacity of 1.0 mAh cm-2 can reach 98 percent for nearly 200 cycles.

“We have proposed a new strategy based on lithiophilic site-guided nucleation to settle the tough dendrite challenge in this publication,” said Qiang. “Further research is required to investigate and control the lithium nucleation in lithium metal batteries. We believe that the practical application of lithium anodes can be finally realized.” The control of the process of plating with a lithiophilic matrix has shed a new light on all -based batteries, such as Li-S, Li-O2 and future Li-ion batteries.

Explore further: New battery coating could improve smart phones and electric vehicles

More information: Rui Zhang et al. Lithiophilic Sites in Doped Graphene Guide Uniform Lithium Nucleation for Dendrite-Free Lithium Metal Anodes, Angewandte Chemie International Edition (2017). DOI: 10.1002/anie.201702099

 

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