U of Washington: Fast, Cheap method to make supercapacitor electrodes for EV’s and High-Powered Lasers

UW SuperCap id47473

Supercapacitors are an aptly named type of device that can store and deliver energy faster than conventional batteries. They are in high demand for applications including electric cars, wireless telecommunications and high-powered lasers.

But to realize these applications, supercapacitors need better electrodes, which connect the supercapacitor to the devices that depend on their energy. These electrodes need to be both quicker and cheaper to make on a large scale and also able to charge and discharge their electrical load faster. A team of engineers at the University of Washington thinks they’ve come up with a process for manufacturing supercapacitor electrode materials that will meet these stringent industrial and usage demands.
The researchers, led by UW assistant professor of materials science and engineering Peter Pauzauskie, published a paper on July 17 in the journal Nature Microsystems and Nanoengineering (“Rapid synthesis of transition metal dichalcogenide–carbon aerogel composites for supercapacitor electrodes”) describing their supercapacitor electrode and the fast, inexpensive way they made it.
Their novel method starts with carbon-rich materials that have been dried into a low-density matrix called an aerogel. This aerogel on its own can act as a crude electrode, but Pauzauskie’s team more than doubled its capacitance, which is its ability to store electric charge.
These inexpensive starting materials, coupled with a streamlined synthesis process, minimize two common barriers to industrial application: cost and speed.
“In industrial applications, time is money,” said Pauzauskie. “We can make the starting materials for these electrodes in hours, rather than weeks. And that can significantly drive down the synthesis cost for making high-performance supercapacitor electrodes.”
A coin-cell battery
Full x-ray reconstruction of a coin cell supercapacitor.
Effective supercapacitor electrodes are synthesized from carbon-rich materials that also have a high surface area. The latter requirement is critical because of the unique way supercapacitors store electric charge. While a conventional battery stores electric charges via the chemical reactions occurring within it, a supercapacitor instead stores and separates positive and negative charges directly on its surface.
“Supercapacitors can act much faster than batteries because they are not limited by the speed of the reaction or byproducts that can form,” said co-lead author Matthew Lim, a UW doctoral student in the Department of Materials Science & Engineering. “Supercapacitors can charge and discharge very quickly, which is why they’re great at delivering these ‘pulses’ of power.”
“They have great applications in settings where a battery on its own is too slow,” said fellow lead author Matthew Crane, a doctoral student in the UW Department of Chemical Engineering. “In moments where a battery is too slow to meet energy demands, a supercapacitor with a high surface area electrode could ‘kick’ in quickly and make up for the energy deficit.”
To get the high surface area for an efficient electrode, the team used aerogels. These are wet, gel-like substances that have gone through a special treatment of drying and heating to replace their liquid components with air or another gas. These methods preserve the gel’s 3-D structure, giving it a high surface area and extremely low density. It’s like removing all the water out of Jell-O with no shrinking.
“One gram of aerogel contains about as much surface area as one football field,” said Pauzauskie.
Crane made aerogels from a gel-like polymer, a material with repeating structural units, created from formaldehyde and other carbon-based molecules. This ensured that their device, like today’s supercapacitor electrodes, would consist of carbon-rich materials.
Previously, Lim demonstrated that adding graphene — which is a sheet of carbon just one atom thick — to the gel imbued the resulting aerogel with supercapacitor properties. But, Lim and Crane needed to improve the aerogel’s performance, and make the synthesis process cheaper and easier.
In Lim’s previous experiments, adding graphene hadn’t improved the aerogel’s capacitance. So they instead loaded aerogels with thin sheets of either molybdenum disulfide or tungsten disulfide. Both chemicals are used widely today in industrial lubricants.
The researchers treated both materials with high-frequency sound waves to break them up into thin sheets and incorporated them into the carbon-rich gel matrix. They could synthesize a fully-loaded wet gel in less than two hours, while other methods would take many days. After obtaining the dried, low-density aerogel, they combined it with adhesives and another carbon-rich material to create an industrial “dough,” which Lim could simply roll out to sheets just a few thousandths of an inch thick. They cut half-inch discs from the dough and assembled them into simple coin cell battery casings to test the material’s effectiveness as a supercapacitor electrode.
A coin-cell battery
Slice from x-ray computed tomography image of a supercapacitor coin cell assembled with the electrode materials. The thin layers — just below the coin cell lid — are layers of electrode materials and a separator. (Image: William Kuykendall)
Not only were their electrodes fast, simple and easy to synthesize, but they also sported a capacitance at least 127 percent greater than the carbon-rich aerogel alone.
Lim and Crane expect that aerogels loaded with even thinner sheets of molybdenum disulfide or tungsten disulfide — theirs were about 10 to 100 atoms thick — would show an even better performance. But first, they wanted to show that loaded aerogels would be faster and cheaper to synthesize, a necessary step for industrial production. The fine-tuning comes next.
The team believes that these efforts can help advance science even outside the realm of supercapacitor electrodes. Their aerogel-suspended molybdenum disulfide might remain sufficiently stable to catalyze hydrogen production. And their method to trap materials quickly in aerogels could be applied to high capacitance batteries or catalysis.
Source: By James Urton, University of Washington


Chasing the ‘Holey’ Grail of Batteries ~ Will Porous Graphene Provide the Next ‘Quantum Leap’?

Holy Grail Battery sk-2017_04_article_main_desktop

A porous form of graphene, the world’s thinnest and lightest nanomaterial, could help bring about the quantum leap in battery efficiency that’s needed to better harness renewable energy

The future, we’re told, will run on batteries. Fully electric vehicles will become the industry standard, running fast and far on a single charge. Our phone and laptop batteries will last for days and recharge in minutes. Our homes may even power themselves, storing energy from rooftop solar panels in lightweight and long-lasting battery packs.

One thing’s clear, though: If this battery-powered future is going to happen, we need a quantum leap in battery technology. Current lithium-ion batteries have hit a wall. For the past decade, researchers have been experimenting with new materials and novel designs to build batteries that are more powerful, last longer, and charge faster. energy_storage_2013 042216 _11-13-1 LARGE

This week, a team of researchers from the United States, China, and Saudi Arabia unveiled a new type of battery electrode made with “holey” graphene. In a paper published in Science, the researchers describe a porous form of graphene — the world’s thinnest and lightest nanomaterial — that overcomes some key challenges in creating next-generation batteries.

To understand how the porous graphene helps, first you need to know how today’s lithium-ion batteries work. Like all batteries, lithium-ion cells contain a positive electrode (cathode) and a negative electrode (anode) separated by a chemical medium called an electrolyte and a semi-permeable barrier called a separator.

RELATED: Fern-Like Sheets of Graphene Could Boost Solar Panel Efficiency

When the battery is charged, lithium ions flow to the anode, which is made of graphite. The lithium ions stick to the surface of the graphite and also bury themselves deep in its layers, which is how the energy is stored. When the battery goes to work powering a device, the ions flow from the anode to the cathode, passing through the separator at a steady rate. At the same time, electrons are released at the anode, flow out into the external circuit, and eventually return to the cathode.

To recap, there are two processes that make batteries work, the transport and storage of ions between electrodes, and the release of electrons into the external circuit. To build a battery that stores more energy and recharges faster, you need to optimize the flow of both ions and electrons.

That’s where nanomaterials come in.

Graphene Anodes 1 id35611Nanomaterials are named for their impossibly small dimensions, measured in nanometers (one millionth of a millimeter). A number of nanoscale materials have been explored as potential electrode materials that could promise far higher performance than today’s batteries. However, those extraordinary results have only been achieved in the lab using research devices with ultrathin electrodes, not the thicker electrodes required for real-world devices.

Graphene is a nanomaterial with some very unique properties. A single sheet of graphene is only one atom thick and consists of a 2D lattice of tightly bonded carbon atoms. Its structure makes it one of the best conductors of electricity on the planet. So if you incorporate graphene into a battery, you can greatly speed up the flow of electrons.

The problem with graphene is that while it’s terrific at moving electrons, it’s impenetrable to ions. If you tried to make an electrode purely out of graphene, the charge/discharge rate of the battery would be slowed by ions having to take detours around the broken edges of the graphene. That’s why researchers decided to punch holes straight through the graphene. Graphene Anodes 2images

Xiangfeng Duan from the UCLA, one of the authors of the Science paper, explained that the “holey” graphene is used as a conductive scaffold to speed the flow of electrons and direct the transport of ions with maximum efficiency. The graphene scaffold has a three-dimensional “hierarchical” structure with large holes feeding into smaller holes, ensuring that ions are funneled to every available nanometer of the electrode.

“It’s like a transportation network in a city,” said Duan. “You start with wide highways and then you move to narrow local roads to access every home. In the battery, the scaffold allows for the efficient transport of ions across a porous network to directly deliver charge to all of the electrode material.”

RELATED: Seaweed Could Provide a Powerful Boost to Next-Gen Batteries

In their experiments, Duan and his team placed the graphene as a conductive scaffold on niobia (Nb2O5) nanoparticles, a material known for its fast charge/discharge rate. Other labs have experimented with building electrodes solely from materials like niobia in super-thin sheets weighing almost nothing. But Duan said that the performance of the active material in such tiny amounts is canceled out by the bulkier inactive components of an electrode, like the current collectors. In other words, what works in the lab won’t cut it in real-world devices.

By loading the niobia on a graphene scaffold, Duan and his team achieved performance results that were several times greater than with a thin nanomaterial alone. Duan pointed out that the same porous scaffold design they used with niobia could be used with other active materials like silicon or tin oxide, which boast high energy density, the ability to store lots of ions for longer-lasting batteries.

It will still be a while before we see “holey” graphene batteries in real-world devices, said Duan, who calls this paper “a critical step, but just a starting point toward commercialization.” Looking ahead, he could easily see niobia-based batteries that charge up to five or 10 times faster than today’s lithium-ion cells. And batteries made with energy-dense materials like silicon could power laptops for 20 or 30 hours on a single charge, and triple the driving range of an electric vehicle.

“I think this really gives us a pathway toward using these high-performance materials in real-world devices,” Duan said.

Volvo goes ALL EV/ Hybrid by 2019 ~ Is it a BIG Deal? + Video NextGen ‘Battery Pack’ that could propel Tesla ‘S’ 2X farther at 1/2 the Cost

Still from animation - Mild hybrid, 48 volts

Original Report from IDTechEX

Volvo Cars has been in the news recently in relation to their announcement this Wednesday on their decision to leave the internal combustion engine only based automotive industry.   The Chinese-European company announced that from 2019 all their vehicles will be either pure electric or hybrid electric. In this way it has been argued the company is making a bold move towards electrification of vehicles. Volvo to capture potential market in China The company will launch a pure electric car in 2019 and that is a great move indeed, considering that the company has been owned by Chinese vehicle manufacturer Geely since 2010.

The Chinese electric vehicle market has been booming in the last years reaching a sales level of 350,000 plug-in EVs (pure electric and plug-in hybrid electric cars) in 2016. The Chinese plug-in EV market grew 300% from 2014 to 2015 but cooled down to 69% growth in 2016 vs 2015, still pushing a triple digit growth in pure electric cars. The Chinese government has announced that in 2017 sales will reach 800,000 NEV  (new energy vehicles including passenger and bus, both pure electric and hybrid electric).   IDTechEx believes that China will not make it to that level, but will definitely push the figures close to that mark.

We think that the global plug-in electric vehicle market will surpass 1 million sales per year for the first time at the end of 2017.   Until recently this market has been mostly dominated by Chinese manufacturers, being BYD the best seller of electric cars in the country with 100,000 plug-in EVs sold in 2016. Tesla polemically could not penetrate the market but in 2016 sold around 11,000 units.  

Whilst the owner of Volvo Cars, Geely, is active in China selling around 17,000 pure electric cars per year, it might be that Volvo has now realized that they can leverage on their brand in the Chinese premium market to catch the huge growth opportunity in China and need to participate as soon as possible.   More information on market forecasts can be found in IDTechEx Research’s report Electric Vehicles 2017-2037: Forecasts, Analysis and Opportunities.

Volvo 4 Sedan volvo-40-series-concepts-16-1080x720

Is Volvo Cars’ move a revolutionary one? Not really, as technically speaking the company is not entirely making a bold movement to only 100% “strong” hybrid electric and pure electric vehicles.   This is because the company will launch in 2019 a “mild” hybrid electric vehicles, this is also known in the industry as 48V hybrid electric platform. This is a stepping stone between traditional internal combustion engine companies and “strong” hybrid electric vehicles such as the Toyota Prius.

The 48V platform is being adopted by many automotive manufacturers, not only Volvo. OEMs like Continental developed this platform to provide a “bridge technology”  towards full EVs for automotive manufacturers, providing 6 to 20 kW electric assistance. By comparison, a full hybrid system typically offers 20-40-kW and a plug-in hybrid, 50-90 kW.   Volvo had already launched the first diesel plug-in hybrid in 2012 and the company will launch a new plug-in hybrid platform in 2018 in addition to the launch of the 2019 pure electric vehicle platform.   Going only pure electric and plug-in hybrid electric would be really revolutionary.   See IDTechEx Research’s report Mild Hybrid 48V Vehicles 2017-2027 for more information on 48V platforms.

Tesla Model 3hqdefaultAdditional Information: The Tesla Model ‘S’

The Tesla Model S is a full-sized all-electric five-door, luxury liftback, produced by Tesla, Inc., and introduced on 22 June 2012.[14] It scored a perfect 5.0 NHTSA automobile safety rating.[15] The EPA official rangefor the 2017 Model S 100D,[16] which is equipped with a 100 kWh(360 MJbattery pack, is 335 miles (539 km), higher than any other electric car.[17] The EPA rated the 2017 90D Model S’s energy consumption at 200.9 watt-hours per kilometer (32.33 kWh/100 mi or 20.09 kWh/100 km) for a combined fuel economy of 104 miles per gallon gasoline equivalent (2.26 L/100 km or 125 mpg‑imp).[18] In 2016, Tesla updated the design of the Model S to closely match that of the Model X. As of July 2017, the following versions are available: 75, 75D, 90D, 100D and P100D.[19]


Tesla Battery Pack 2014-08-19-19.10.42-1280


For more specific details on the updated Tesla Battery Pack go here:

Teardown of new 100 kWh Tesla battery pack reveals new cooling system and 102 kWh capacity




Volvo 3 Truck imagesA radical move would be to drop diesel engines On-road diesel vehicles produce approximately 20% of global anthropogenic emissions of nitrogen oxides (NOx), which are key PM and ozone precursors.   Diesel emission pollutions has been confirmed as a major source of premature mortality. A recent study published in Nature  by the Environmental Health Analytics LLC and the International Council on Clean Transportation both based in Washington, USA found that whilst regulated NOx emission limits in leading markets have been progressively tightened, current diesel vehicles emit far more NOx under real-world operating conditions than during laboratory certification testing. The authors show that across 11 markets, representing approximately 80% of global diesel vehicle sales, nearly one-third of on-road heavy-duty diesel vehicle emissions and over half of on-road light-duty diesel vehicle emissions are in excess of certification limits.   These emissions were associated with about 38,000 premature deaths globally in 2015.

The authors conclude that more stringent standards are required in order to avoid 174,000 premature deaths globally in 2040.   Diesel cars account for over 50 percent of all new registrations in Europe, making the region by far the world’s biggest diesel market. Volvo Cars, sells 90 percent of its XC 90 off roaders in Europe with diesel engines.   “From today’s perspective, we will not develop any more new generation diesel engines,” said Volvo’s CEO Hakan Samuelsson told German’s Frankfurter Allgemeine Zeitung in an interview .   Samuelsson declared  that Volvo Cars aims to sell 1 million “electrified” cars by 2025, nevertheless he refused to be drawn on when Volvo Cars will sell its last diesel powered vehicle.

Goldman Sachs believes  a regulatory crackdown could add 300 euros ($325) per engine to diesel costs that are already some 1,300 euros above their petrol-powered equivalents, as carmakers race to bring real NOx emissions closer to their much lower test-bench scores. Scandinavia’s vision of a CO2-free economy Volvo’s decision should also be placed in a wider context regarding the transition to an environmentally sustainable economy.

Scandinavia’s paper industry has made great strides towards marketing itself as green and eco-aware in the last decades, so much so that countries like Norway have tripled the amount of standing wood in forests compared to 100 years ago. Energy supply is also an overarching theme, with each one of the four Scandinavian countries producing more than 39% of their electricity with renewables (Finland 39%, Sweden and Denmark 56%, Norway 98%). Finally, strong public incentives have made it possible for electric vehicles to become a mainstream market in Norway, where in 2016, one in four cars sold was a plug-in electric, either pure or hybrid.   It is then of no surprise that the first battery Gigafactory announcement in Europe came from a Swedish company called Northvolt (previously SGF Energy).

The Li-ion factory will open in 4 steps, with each one adding 8 GWh of production capacity. This gives a projected final output of 32 GWh, but if higher energy cathodes are developed, 40-50 GWh capacity can be envisioned. A site has not yet been identified, but the choice has been narrowed down to 6-7 locations, all of them in the Scandinavian region. The main reasons to establish a Gigafactory there boil down to the low electricity prices (hydroelectric energy), presence of relevant mining sites, and the presence of local know-how from the pulp & paper industry.   After a long search for a European champion in the EV market, it finally seems that Sweden has accepted to take the lead, and compete with giants like BYD and rising stars like Tesla. This could be the wake-up call for many other European car makers, which have been rather bearish towards EV acceptance despite many bold announcements.   To learn more about IDTechEx’s view on electric vehicles, and our projections up to 2037, please check our master report on the subject http://www.IDTechEx.com/ev .

Top image source: Volvo Cars Learn more at the next leading event on the topic: Business and Technology Insight Forum. Korea 2017 on 19 – 21 Sep 2017 in Seoul, Korea hosted by IDTechEx.

More Information on ‘NextGen Magnum SuperCap-Battery Pack’ that could propel a Tesla Model ‘S’ 90% farther (almost double) and cost 1/2 (one-half) as much: Video


Grid Batteries Are Poised to Become Cheaper Than Natural-Gas Plants in Minnesota

A 60-acre solar farm in Camp Ripley, a National Guard base in Minnesota.

A new report suggests the economics of large-scale batteries are reaching an important inflection point.

When it comes to renewable energy, Minnesota isn’t typically a headline-grabber: in 2016 it got about 18 percent of its energy from wind, good enough to rank in the top 10 states. 
But it’s just 28th in terms of installed solar capacity, and its relatively small size means projects within its borders rarely garner the attention that giants like California and Texas routinely get.

A new report on the future of energy in the state should turn some heads (PDF). According to the University of Minnesota’s Energy Transition Lab, starting in 2019 and for the foreseeable future, the overall cost of building grid-scale storage there will be less than that of building natural-gas plants to meet future energy demand.

Minnesota currently gets about 21 percent of its energy from renewables. That’s not bad, but current plans also call for bringing an additional 1,800 megawatts of gas-fired “peaker” plants online by 2028 to meet growing demand. As the moniker suggests, these plants are meant to spin up quickly to meet daily peaks in energy demand—something renewables tend to be bad at because the wind doesn’t always blow and the sun doesn’t always shine.

Storing energy from renewables could solve that problem, but it’s traditionally been thought of as too expensive compared with other forms of energy.

The new report suggests otherwise. According to the analysis, bringing lithium-ion batteries online for grid storage would be a good way to stockpile energy for when it’s needed, and it would prove less costly than building and operating new natural-gas plants.

The finding comes at an interesting time. For one thing, the price of lithium-ion batteries continues to plummet, something that certainly has the auto industry’s attention. And grid-scale batteries, while still relatively rare, are popping up more and more these days. The Minnesota report, then, suggests that such projects may become increasingly common—and could be a powerful way to lower emissions without sending our power bills skyrocketing in the process.
(Read more: Minnesota Public Radio, “Texas and California Have Too Much Renewable Energy,” 

“The One and Only Texas Wind Boom,” “By 2040, More Than Half of All New Cars Could Be Electric”)

Volvo Places ‘BIG Bet’ on the Electric Vehicle (EV) Market (w/video Tenka Magnum ‘Battery Pack’)

Volvo EC rd1707_volvo

One of the most well-known car companies in the world is placing a big bet on the future of alternative energy.

Volvo announced on Wednesday it would produce every car model with an electric motor starting in 2019.

This move marks the first time a traditional automaker has decided to phase out the use of traditional combustion engines in their vehicles.

Volvo’s portfolio will be comprised of a mix of electrified and hybrid cars across a variety of model ranges.

The company plans on launching the first five fully electric models between 2019 and 2021, which will be supplemented by a mix of petrol and diesel plug in hybrid and mild hybrid 48 volt options on all models, according to the announcement.

Volvo’s goal is to sell an approximate 1 million electrified cars by 2025.

Combustion engines will still be part of Volvo’s cars for 2018, but this decision signifies a real shift in auto manufacturers’ interest in electric and hybrid vehicles as they contend with factors like stricter emissions regulations.

“This is about the customer,” said Håkan Samuelsson, president and chief executive of Volvo, in a statement. “People increasingly demand electrified cars and we want to respond to our customers’ current and future needs. You can now pick and choose whichever electrified Volvo you wish.”

Specific details regarding the models of the electric powered vehicles will be provided at a later date.

Tenka Power Max SuperCap Battery Pack for 18650 and 21700 Markets

Published on Apr 26, 2017

Super Capacitor Assisted Silicon Nanowire Batteries for EV and Small Form Factor Markets. A New Class of Battery /Energy Storage Materials is being developed to support the High Energy – High Capacity – High Performance High Cycle Battery Markets.

“Ultrathin Asymmetric Porous-Nickel Graphene-Based
Supercapacitor with High Energy Density and Silicon Nanowire,”

A New Generation Battery that is:

 Energy Dense
 High Specific Power
 Simple Manfacturing Process
 Low Manufacturing Cost
 Rapid Charge/ Re-Charge
 Flexible Form Factor
 Long Warranty Life
 Non-Toxic
 Highly Scalable

Key Markets & Commercial Applications

 EV, (18650 & 21700); Drone and Marine Batteries
 Wearable Electronics and The Internet of Things
 Estimated $112B Market by 2025

Electrodes Push Charging Rate Limits in Energy Storage: Using MXene in Electrode Design: Drexel University

Drexel Energy Storage Electrodes Key rd1707_MXene-electrode-crop

Drexel researchers developed electrode designs using MXene that allow for much faster charging because they open up paths for ions to quickly travel within the material. Source: Drexel University


Can you imagine fully charging your cell phone in just a few seconds? Researchers in Drexel University’s College of Engineering can, and they took a big step toward making it a reality with their recent work unveiling of a new battery electrode design in the journal Nature Energy.

The team, led by Yury Gogotsi, PhD,Distinguished University and Bach professor in Drexel’s College of Engineering, in the Department of Materials Science and Engineering, created the new electrode designs from a highly conductive, two-dimensional material called MXene. Their design could make energy storage devices like batteries, viewed as the plodding tanker truck of energy storage technology, just as fast as the speedy supercapacitors that are used to provide energy in a pinch — often as a battery back-up or to provide quick bursts of energy for things like camera flashes.

“This paper refutes the widely accepted dogma that chemical charge storage, used in batteries and pseudocapacitors, is always much slower than physical storage used in electrical double-layer capacitors, also known as supercapacitors,” Gogotsi said. “We demonstrate charging of thin MXene electrodes in tens of milliseconds. This is enabled by very high electronic conductivity of MXene. This paves the way to development of ultrafast energy storage devices than can be charged and discharged within seconds, but store much more energy than conventional supercapacitors.”

The key to faster charging energy storage devices is in the electrode design. Electrodes are essential components of batteries, through which energy is stored during charging and from which it is disbursed to power electronic devices. So the ideal design for these components would be one that allows them to be quickly charged and store more energy.

To store more energy, the materials should have places to put it. Electrode materials in batteries offer ports for charge to be stored. In electrochemistry, these ports, called “redox active sites” are the places that hold an electrical charge when each ion is delivered. So if the electrode material has more ports, it can store more energy — which equates to a battery with more “juice.”

Collaborators Patrice Simon, PhD, and Zifeng Lin, from Université Paul Sabatier in France, produced a hydrogel electrode design with more redox active sites, which allows it to store as much charge for its volume as a battery. This measure of capacity, termed “volumetric performance,” is an important metric for judging the utility of any energy storage device.

To make those plentiful hydrogel electrode ports even more attractive to ion traffic, the Drexel-led team, including researchers Maria Lukatskaya, PhD, Sankalp Kota, a graduate student in Drexel’s MAX/MXene Research Group led by Michel Barsoum, PhD,distinguished professor in the College of Engineering; and Mengquiang Zhao, PhD, designed electrode architectures with open macroporosity — many small openings — to make each redox active sites in the MXene material readily accessible to ions.

Mxene 2 containingou“In traditional batteries and supercapacitors, ions have a tortuous path toward charge storage ports, which not only slows down everything, but it also creates a situation where very few ions actually reach their destination at fast charging rates,” said Lukatskayathe first author on the paper, who conducted the research as part of the A.J. Drexel Nanomaterials Institute. “The ideal electrode architecture would be something like ions moving to the ports via multi-lane, high-speed ‘highways,’ instead of taking single-lane roads. Our macroporous electrode design achieves this goal, which allows for rapid charging — on the order of a few seconds or less.”

The overarching benefit of using MXene as the material for the electrode design is its conductivity. Materials that allow for rapid flow of an electrical current, like aluminum and copper, are often used in electric cables. MXenes are  conductive, just like metals, so not only do ions have a wide-open path to a number of storage ports, but they can also move very quickly to meet electrons there. Mikhael Levi, PhD, and Netanel Shpigel, research collaborators from Bar-Ilan University in Israel, helped the Drexel group maximize the number of the ports accessible to ions in MXene electrodes.mxene-polymer-nanocomposite-material

Use in battery electrodes is just the latest in a series of developments with the MXene material that was discovered by researchers in Drexel’s Department of Materials Science and Engineering in 2011. Since then, researchers have been testing them in a variety of applications from energy storage to electromagnetic radiation shielding, and water filtering. This latest development is significant in particular because it addresses one of the primary problems hindering the expansion of the electric vehicle market and that has been lurking on the horizon for mobile devices.

“If we start using low-dimensional and electronically conducting materials as battery electrodes, we can make batteries working much, much faster than today,” Gogotsi said. “Eventually, appreciation of this fact will lead us to car, laptop and cell-phone batteries capable of charging at much higher rates — seconds or minutes rather than hours.”

This research was supported by Fluid Interface Reactions, Structures and Transport (FIRST) Center, an Energy Frontier Research Center funded by the U.S. Department of Energy’s Office of Science and Office of Basic Energy Sciences; as well as the National Science Foundation and Binational Science Foundation, which supported collaborations with France and Israel, respectively.

What are MXenes ?

MXenes are a new family of two-dimensional (2D) transition metal carbides, carbonitrides and nitrides that were discovered and developed in collaboration with Prof. Barsoum’s group, that can be used in many applications. These applications include lithium-ion and sodium-ion energy storage systems, electromagnetic interference (EMI) shielding, and water purification. MXenes are highly desirable in EMI shielding due to their good flexibility, easy processing, and high conductivity with minimal thickness, having the highest EMI shielding effectiveness of all synthetic materials of similar thickness. MXenes are also promising antibacterial agents, with higher efficiency than graphene oxide in diminishing bacterial cell viability.



AE_Nanomaterials_Figure 1Read More: 2D Carbides and Nitrides (MXenes)

World’s Largest Lithium-Ion Battery System to be Built in Australia by Tesla + Video


You’d think the biggest Tesla news today would be surrounding landmark production of Tesla Model 3 SN1 — aka serial number 1. 

However, news emerged that Elon Musk was on the other side of the world. Wall Street Journal* reports, “Tesla Inc.’s Elon Musk has agreed to build the world’s largest lithium-ion battery system in Australia, an ambitious project that he hopes will show how the technology can help solve energy problems.”

Above: Tesla is planning the world’s biggest battery installation in South Australia (Image: Tesla)

It’s reported that, “The plan is to build a 100-megawatt storage system in the state of South Australia—which has been hit by a string of blackouts over the past year—that will collect power generated by a wind farm built by French energy company Neoen.” Musk emphasized the magnitude of the project, explaining: ““This is not a minor foray into the frontier, this is like going three times further than anyone has gone before.”

Above: More on Tesla’s project in South Australia (Youtube: Jay Weatherill)
It turns out that “Tesla was selected from more than 90 bids to build a storage system for the state, said South Australia Premier Jay Weatherill. The value of the project wasn’t disclosed. The origins of the deal trace back to a Twitter exchange in March between Mr. Musk and local entrepreneur Mike Cannon-Brookes, which led to conversations between Mr. Musk and Mr. Weatherill and Australian Prime Minister Malcolm Turnbull.”

Above: Tesla CEO Elon Musk and South Australia Premier Jay Weatherill (Twitter: Jay Weatherill)

True to his word, “Mr. Musk pledged to complete the project—which he said will be three times more powerful than any other battery system in the world—within 100 days of signing an agreement or it would be free.” In addition, “Once the project is completed, which Tesla expects will happen by the start of the Australian summer in December, it will be larger than a storage facility in the Southern California desert also built on Tesla batteries.”

Above: Tesla Powerpack installation (Image: Tesla)
According to Tesla, “The project will provide enough power for more than 30,000 homes, about equal to the number of homes that lost power during the blackouts.” Back in Fremont, the Tesla factory will get started on the first-ever production Model 3. Coming off historic rocket launches at SpaceX, chalk up another landmark milestone (or two) for Tesla today — just another week of work for the Iron Man, Elon Musk.

*Source: Wall Street Journal

From Renewables to Batteries ~ Coatings to Sensors: How Nanotechnology is Helping to Combat Climate Change + Video


Hamburg, Germany: The Hamburg G20 Summit where 20 of the world’s largest economies following the U.S.’s withdrawal from the Paris climate pact, will be searching for and talking about ways to combat Climate Change. How can Nanotechnology be a part of the Solution?

1. Lightweight nano-composite materials – Any effort to reduce emissions in vehicles by reducing their weight , in turn, decreasing fuel consumption can have an immediate and significant global impact. It is estimated that a 10% reduction in weight of the vehicle corresponds to a 10% reduction in fuel consumption, leading to a proportionate fall in emissions. In recognition of the above, there is growing interest worldwide in exploring means of achieving weight reduction in automobiles through use of novel materials. For example, use of lighter, stronger, and stiffer nano-composite materials is considered to have the potential to significantly reduce vehicle weight.



2. Nano-coatings – Nanotechnology coatings are a good short-term way of reducing emissions and and maximizing clean energy production. For example, nano-coatings can be applied to aircraft, which can make aircraft’s smoother, reducing drag and also protect the materials from the special conditions of the environment where they are used (instead of the conventional bulk metals such as steel). Since the amount of CO2 emitted by an aircraft engine is directly related to the amount of fuel burned, CO2 can be reduced by making the airplane lighter. Hydrophobic nano-coatings can also improve the energy produced from solar panels for example.



3. Nanocatalysts – Nanotechnology is already applied to improve fuel efficiency by incorporation of nanocatalysts. Enercat, a third generation nanocatalyst developed by Energenics, uses the oxygen storing cerium oxide nanoparticles to promote complete fuel combustion, which helps in reducing fuel consumption. Recently, the company has demonstrated fuel savings of 8%–10% on a mixed fleet of diesel vehicles in Italy. Reducing friction and improving wear resistance in engine and drive train components is of vital importance in the automotive sector. Based on the estimates made by a Swedish company Applied Nano Surfaces, reducing friction can lower the fuel consumption by about 2% and result in cutting down CO2 emissions by 500 million tons per year from trucks and other heavy vehicles in Sweden alone.



4. Nano-structured Materials – Thanks to nanomaterials like silica, many tires will in the future be capable of attaining the best energy rating, the green category. Cars equipped with category A tires consume approximately 7.5% less fuel than those with tires of the minimum standard (category G). Residential and commercial buildings contribute to 11% of total greenhouse gas emissions. Space heating and cooling of residential buildings account for 40% of the total residential energy use. Nanostructured materials, such as aerogels, have the potential to greatly reduce heat transfer through building elements and assist in reducing heating loads placed on air-conditioning/heating systems. Aerogel is a nanoporous super-insulating material with extremely low density; silica aerogel is the lightest solid material known with excellent thermal insulating properties, high temperature stability, very low dielectric constant and high surface area.


5. Improved Renewables – Nanotechnology may accelerate the technology behind renewables in various ways:experts are discovering means to apply nanotechnology to photovoltaics, which would produce solar panels with double or triple the output by 2020; wind turbines stand to be improved from high-performance nano-materials like graphene, a nano-engineered one-atom thick layer of mineral graphite that is 100 times stronger than steel. Nanotechnology will enable light and stiff wind blades that spin at lower wind speeds than regular blades;nanotechnology could play a major role in the next generation of batteries. For example, coating the surface of an electrode with nanoparticles increases the surface area, thereby allowing more current to flow between the electrode and the chemicals inside the battery.


6. Batteries – Such techniques could increase the efficiency of electric and hybrid vehicles by significantly reducing the weight of the batteries. Nanotechnology is positioned to create significant change across several domains, especially in energy where it may bring large and possibly sudden performance gains to renewable sources and Smart Grids. Nanotech enhancements may also increase battery power by orders of magnitude, allowing intermittent sources such as solar and wind to provide a larger share of overall electricity supply without sacrificing stability.


Moreover, superior batteries would complement renewables by storing energy economically, thus offsetting the whole issue of intermittent generation.In a somewhat more distant future, we may see electricity systems apply nanotechnology in transmission lines. Research indicates that it is possible to develop electrical wires using carbon nanotubes that can carry higher loads and transmit without power losses even over hundreds of kilometers. The implications are significant, as it would increase the efficiency of generating power where the source is easiest to harness. Semiconductor devices, transistors, and sensors will benefit from nanotechnology especially in size and speed.


7. Nanotech sensors – Sensors could be used for the Smart Grid to detect issues ahead of time, ie, to measure degrading of underground cables or to bring down the price of chemical sensors already available for transformers. Nanotechnology will likely become indispensable for the Smart Grid to fully evolve in the near future. Energy efficiency is a way of managing and restraining the growth of energy consumption. It is one of the easiest and most cost effective ways to combat climate change, improve the competitiveness of businesses, and reduce energy costs for consumers.

Learn More: Video: Can This Carbon Nanomaterial Solve Global Warming

Rice U Researchers Create 3-D printed Graphene Foam (Ultra-Thin Graphene) + New Video for ‘Graphene Nano-Tubes’ ~ Supports New Li-Io Battery Technology

3D Graphene

Researchers from Rice University and China’s Tianjin University have used 3-D laser printing to fabricate centimeter-sized objects of atomically thin graphene.

The research could yield industrially useful quantities of bulk graphene and is described online in a new study in the American Chemical Society journal ACS Nano.

“This study is a first of its kind,” said Rice chemist James Tour, co-corresponding author of the paper. “We have shown how to make 3-D graphene foams from nongraphene starting materials, and the method lends itself to being scaled to graphene foams for additive manufacturing applications with pore-size control.”

Graphene, one of the most intensely studied nanomaterials of the decade, is a two-dimensional sheet of pure carbon that is both ultrastrong and conductive. Scientists hope to use graphene for everything from nanoelectronics and aircraft de-icers to batteries and bone implants. But most industrial applications would require bulk quantities of graphene in a three-dimensional form, and scientists have struggled to find simple ways of creating bulk 3-D graphene.

For example, researchers in Tour’s lab began using lasers, powdered sugar and nickel to make 3-D graphene foam in late 2016. Earlier this year they showed that they could reinforce the foam with carbon nanotubes, which produced a material they dubbed “rebar graphene” that could retain its shape while supporting 3,000 times its own weight. But making rebar graphene was no simple task. It required a pre-fabricated 3-D mold, a 1,000-degree Celsius chemical vapor deposition (CVD) process and nearly three hours of heating and cooling.

In the latest study, a team from Tour’s lab and the labs of Rice’s Jun Luo and Tianjin’s Naiqin Zhao adapted a common 3-D printing technique to make fingertip-size blocks of graphene foam. The process is conducted at room temperature. No molds are required and the starting materials are powdered sugar and nickel powder.

“This simple and efficient method does away with the need for both cold-press molds and high-temperature CVD treatment,” said co-lead author Junwei Sha, a former student in Tour’s lab who is now a postdoctoral researcher at Tianjin. “We should also be able to use this process to produce specific types of graphene foam like 3-D printed rebar graphene as well as both nitrogen- and sulfur-doped graphene foam by changing the precursor powders.”


3-D graphene foam objects are produced by shining a laser on a mixture of powdered sugar and nickel powder. The laser is moved back and forth to melt sugar in a 2-D pattern, and nickel acts as a catalyst to spur the growth of graphene foam. The process is repeated with successive layers of powder to build up 3-D objects. (Image courtesy of Tour Group/Rice University)

Three-D laser printers work differently than the more familiar extrusion-based 3-D printers, which create objects by squeezing melted plastic through a needle as they trace out two-dimensional patterns. In 3-D laser sintering, a laser shines down onto a flat bed of powder. Wherever the laser touches powder, it melts or sinters the powder into a solid form. The laser is rastered, or moved back and forth, line by line to create a single two-dimensional slice of a larger object. Then a new layer of powder is laid over the top of that layer and the process is repeated to build up three-dimensional objects from successive two-dimensional layers.

The new Rice process used a commercially available CO2 laser. When this laser was shone onto the sugar and nickel powder, the sugar was melted and the nickel acted as a catalyst. Graphene formed as the mixture cooled after the laser had moved on to melt sugar in the next spot, and Sha and colleagues conducted an exhaustive study to find the optimal amount of time and laser power to maximize graphene production.

The foam created by the process is a low-density, 3-D form of graphene with large pores that account for more than 99 percent of its volume.

“The 3-D graphene foams prepared by our method show promise for applications that require rapid prototyping and manufacturing of 3-D carbon materials, including energy storage, damping and sound absorption,” said co-lead author Yilun Li, a graduate student at Rice.

Read More: Video

Graphene foam reinforced with carbon nanotubes can hold thousands of times its own weight and still bounce back to its full height, according to Rice University scientists. The material is thermally stable and highly conductive, making it suitable for batteries and other electrical applications. Read about it at http://news.rice.edu/2017/02/13/graph…

Large Emissions from the Electric Car (EV) Battery Makers – Tesla an ‘Eco-Villain’?

EV Battery Villans Elfordon-Nevs-700-394-ny-teknik

Electric power: When batteries are eco-villains in the production, according to a new report. Photo: Tomas Oneborg / SvD / TT

Huge hopes tied to electric cars as the solution to automotive climate problem. But the electric car batteries are eco-villains in the production. Several tons of carbon dioxide has been placed, even before the batteries leave the factory.

IVL Swedish Environmental Research Institute was commissioned by the Swedish Transport Administration and the Swedish Energy Agency investigated lithium-ion batteries climate impact from a life cycle perspective. There are batteries designed for electric vehicles included in the study. The two authors Lisbeth Dahllöf and Mia Romare has done a meta-study that is reviewed and compiled existing studies.

The report shows that the battery manufacturing leads to high emissions. For every kilowatt hour of storage capacity in the battery generated emissions of 150 to 200 kilos of carbon dioxide already in the factory. The researchers did not study individual bilmärkens batteries, how these produced or the electricity mix they use. But if we understand the great importance of play battery take an example: Two common electric cars on the market, the Nissan Leaf and the Tesla Model S, the batteries about 30 kWh and 100 kWh.

Even when buying the car emissions have already occurred, corresponding to approximately 5.3 tons and 17.5 tons, the batteries of these sizes. The numbers can be difficult to relate to. As a comparison, a trip for one person round trip from Stockholm to New York by air causes the release of more than 600 kilograms of carbon dioxide, according to the UN organization ICAO calculation.

Another conclusion of the study is that about half the emissions arising from the production of raw materials and half the production of the battery factory. The mining accounts for only a small proportion of between 10-20 percent.

Read more: “The potential electric car the main advantage”

The calculation is based on the assumption that the electricity mix used in the battery factory consists of more than half of the fossil fuels. In Sweden, the power production is mainly of fossil-nuclear and hydropower why lower emissions had been achieved.

The study also concluded that emissions grow almost linearly with the size of the battery, even if it is pinched by the data in that field. It means that a battery of the Tesla-size contributes more than three times as much emissions as the Nissan Leaf size. It is a result that surprised Mia Romare.

– It should have been less linear as the electronics used is not increased to the same extent. But the battery cells are so sensitive as production looks today, she says.

– One conclusion is that you should not run around with unnecessarily large batteries, says Mia Romare

The authors emphasize that a large part of the study has been about finding out what data is available and find out what quality they are. They have in many cases been forced to conclude that it is difficult to compare existing studies together.


We’ve been frustrated, but it is also part of the result, says Lisbeth Dahllöf.

His colleague, Mats-Ola Larsson at IVL has made a calculation of how long you have to drive a petrol or diesel before it has released as much carbon dioxide as battery manufacturing has caused. The result was 2.7 years for a battery of the same size as the Nissan Leaf and 8.2 years for a battery of the Tesla-size, based on a series of assumptions (see box below).

– It’s great that companies and authorities for ambitious environmental policies and buying into climate-friendly cars. But these results show that one should consider not to choose an electric car with a bigger battery than necessary, he says, noting that politicians should also take this on in the design of instruments.

An obvious part to look at the life cycle analysis is recycling. The authors note that the characteristics of the batteries is the lack of the same, since there is no financial incentive to send batteries for recycling, as well as the volumes are still small.

Cobalt, nickel and copper are recovered but not the energy required to manufacture electrodes, says Mia Romare and points out that the point of recycling the resource rather than the reduction of carbon emissions.

Peter Kasche the report originator Energy Agency emphasizes the close of the linear relationship between the battery size and emissions is important.

– Somehow you really get to see so as to optimize the batteries. One should not run around with a lot of kilowatt hours unnecessarily. In some cases, a plug-in hybrid to be the optimum, in other cases a clean vehicle battery.

So counted IVL

Mats-Ola Larsson has made a number of assumptions in the calculation of emissions from a battery of the Nissan Leaf size and a battery of Tesla’s size takes 2.7 and 8.2 years to “run together into” a normal petrol or diesel:

The average emissions of new Swedish cars in 2016 were 126 grams of carbon dioxide per kilometer. The value has been adjusted to 130 because some of the cars that are classified as electric vehicles are plug-in hybrids, which sometimes runs on fossil fuels.

While adoption of petrol and diesel have 18 percent renewable fuels, which affect emissions.

Average Mileage per year is 1224 mil under Traffic Analysis.

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